I really should have addressed this much sooner. The trouble ticket I opened with MTW has been closed by me. In the interval between receiving the report of the bent rod and opening the ticket, Tony managed to straighten the bent rod. I really shouldn't underestimate his resourcefulness like that.
MTW had offered us the option of photographing the bent rod to show need and then shipping us a replacement free of charge. They really owned the problem. Tony was just there way ahead of us in true maker fashion.
I can't really say enough good things about how MTW reacted and owned the situation - their service department takes service seriously. I just wanted everyone who might be reading to know that.
The design change I mentioned in the title is to the Y-Axis, and is a temporary one. This all started when I finally decided to order the slide I wanted from Trinity Labs. Unfortunately, Trinity Labs has been going through something of a rough patch - one of their principals (who was doing a lot of heavy lifting for them) took ill and had to put aside business in favor of recovering from his condition.
By the time I was ready to place an order, Trinity Labs was no longer operating their store on the web. This being the case, I've begun casting about again for a Y-Axis slide solution, and hoping Trinity Labs gets their situation sorted out. I also hope their employee recovers full health and well-being.
So... to get things going in the meanwhile, I have implemented an old-style rod-mounted Y-axis ala' the original MendelMax design. Eventually, when Trinity returns to business or, failing that, when I find a viable and affordable alternative, maybe a Y-axis slide is in the future of this build. For now, this slide configuration seems to be going together nicely enough, and looks as if it will support a level of accuracy that is at least acceptable.
Tony was able to put three LM8UU linear ball bearings and a pair of 5/16" rods in my hands for free (generous guy, Tony is) that he had laying around from his old Prusa build.
I haven't had time to take any photos yet, but when I do, I will update this entry with them and some more details about how the axis is configured.
Meanwhile, the next step will be getting some stepper motors and a controller together.
Stay tuned, folks! Maybe by another couple of entries we'll actually have a printer bed moving and doing alignment and testing.
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